[DeTomaso] Stiff clutch diagnosed - WTF?!

Pantdino pantdino at aol.com
Mon Feb 24 12:38:52 EST 2020


I'll admit my total ignorance of clutch anatomy, but it looks to me like you had one rough, non-lubricated metal surface moving against another, and the surfaces were galling.  There is presumably some sliding motion occurring as the ears are pushed out, and if the surfaces are rough, that sliding motion is going to take a lot of force as the little peaks and valleys of the surface match up and tend to prevent further sliding
But then I could be totally wrong. :)
Jim

-----Original Message-----
From: Mike & Elizabeth Thomas <mbefthomas2 at gmail.com>
To: 'FAITH MCCALL' <rfmccall at comcast.net>; detomaso <detomaso at server.detomasolist.com>
Sent: Mon, Feb 24, 2020 8:11 am
Subject: Re: [DeTomaso] Stiff clutch diagnosed - WTF?!

  Thanks Ron.  I'm going to pull the guide tube and take a closer look at
  it.  The fact that there was more wear on one `ear' than the other on
  the throw-out would seem to indicate the bearing assembly was pitching
  every time it tried to engage.


  Mike


  Our email address has changed: Please use [1]mbefthomas2 at gmail.com for
  all new messages, thanks!


  From: FAITH MCCALL <rfmccall at comcast.net>
  Sent: Monday, February 24, 2020 5:07 AM
  To: Mike & Elizabeth Thomas <mbefthomas2 at gmail.com>;
  detomaso at server.detomasolist.com
  Subject: Re: [DeTomaso] Stiff clutch diagnosed - WTF?!


  Mike,


  Those McLoed release bearings are very nice but have one flaw. There is
  no grease retention groove inside the

  center bore of the retainer . If you look at the stock version, there
  is a ,roughly, 1/4" wide groove machined onto

  the bore to retain a small amount of lube . I had a few pf these fail
  before I noticed the problem. I always chuck

  the new retainer up in the lathe and cut a  groove into it. No issues
  for multiple years. Without the groove, the retainer

  has a tendency to gall onto the guide tube on the trans and cause
  exactly the issue that you describe. .

  Ron McCall

  On February 24, 2020 at 12:16 AM Mike & Elizabeth Thomas <
  [2]mbefthomas2 at gmail.com> wrote:



  At the end of the Panteras Northwest Fall Cruise last September, my
  clutch

  was becoming stiffer by the day and at the end, It was all I could do
  to get

  home.




  I pulled the engine and ZF yesterday in prep for a restoration on the
  car

  and when we pulled the two apart to diagnose the stiff clutch, I found
  that

  the fingers on the clutch lever arm and the 'ears' on the throw-out
  bearing

  were both extremely worn (see attached photos). Also, while the face of
  the

  throw-out does not appear overly worn, the bearing itself is quite
  loose and

  rattily. The lever arm shaft moves freely enough so I suspect my
  problem

  was with the lever arm to throw-out friction.




  I'm likely going to have to separate the bell housing from the ZF and
  send

  out for repairs - I don't want to tackle this one myself. I suspect the

  throw-out actuator will need to be replaced. I put a very light lube on

  things when I put it together but no more/less than the last two times
  I've

  replaced this bearing (with a stock unit previously) and never seen
  this

  kind of wear.




  Stay tuned. I sent these pics to Adam at Pantera Performance and we'll
  see

  what he has to say. I was running one of Quella's throw-out bearings as

  well. Glad I won't be driving it for a while.




  Mike




  Our email address has changed: Please use [3]mbefthomas2 at gmail.com

  <mailto: [4]mbefthomas2 at gmail.com> for all new messages, thanks!




  At the end of the Panteras Northwest Fall Cruise last September, my

  clutch was becoming stiffer by the day and at the end, It was all I

  could do to get home.



  I pulled the engine and ZF yesterday in prep for a restoration on the

  car and when we pulled the two apart to diagnose the stiff clutch, I

  found that the fingers on the clutch lever arm and the `ears' on the

  throw-out bearing were both extremely worn (see attached photos).

  Also, while the face of the throw-out does not appear overly worn, the

  bearing itself is quite loose and rattily. The lever arm shaft moves

  freely enough so I suspect my problem was with the lever arm to

  throw-out friction.



  I'm likely going to have to separate the bell housing from the ZF and

  send out for repairs - I don't want to tackle this one myself. I

  suspect the throw-out actuator will need to be replaced. I put a very

  light lube on things when I put it together but no more/less than the

  last two times I've replaced this bearing (with a stock unit

  previously) and never seen this kind of wear.



  Stay tuned. I sent these pics to Adam at Pantera Performance and we'll

  see what he has to say. I was running one of Quella's throw-out

  bearings as well. Glad I won't be driving it for a while.



  Mike



  Our email address has changed: Please use [1] [5]mbefthomas2 at gmail.com
  for

  all new messages, thanks!


  References


  1. mailto: [6]mbefthomas2 at gmail.com

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References

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  2. mailto:mbefthomas2 at gmail.com
  3. mailto:mbefthomas2 at gmail.com
  4. mailto:mbefthomas2 at gmail.com
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-------------- next part --------------
   I'll admit my total ignorance of clutch anatomy, but it looks to me
   like you had one rough, non-lubricated metal surface moving against
   another, and the surfaces were galling.  There is presumably some
   sliding motion occurring as the ears are pushed out, and if the
   surfaces are rough, that sliding motion is going to take a lot of force
   as the little peaks and valleys of the surface match up and tend to
   prevent further sliding
   But then I could be totally wrong. :)
   Jim
   -----Original Message-----
   From: Mike & Elizabeth Thomas <mbefthomas2 at gmail.com>
   To: 'FAITH MCCALL' <rfmccall at comcast.net>; detomaso
   <detomaso at server.detomasolist.com>
   Sent: Mon, Feb 24, 2020 8:11 am
   Subject: Re: [DeTomaso] Stiff clutch diagnosed - WTF?!
     Thanks Ron.  I'm going to pull the guide tube and take a closer look
   at
     it.  The fact that there was more wear on one `ear' than the other on
     the throw-out would seem to indicate the bearing assembly was
   pitching
     every time it tried to engage.
     Mike
     Our email address has changed: Please use [1]mbefthomas2 at gmail.com
   for
     all new messages, thanks!
     From: FAITH MCCALL <rfmccall at comcast.net>
     Sent: Monday, February 24, 2020 5:07 AM
     To: Mike & Elizabeth Thomas <mbefthomas2 at gmail.com>;
     detomaso at server.detomasolist.com
     Subject: Re: [DeTomaso] Stiff clutch diagnosed - WTF?!
     Mike,
     Those McLoed release bearings are very nice but have one flaw. There
   is
     no grease retention groove inside the
     center bore of the retainer . If you look at the stock version, there
     is a ,roughly, 1/4" wide groove machined onto
     the bore to retain a small amount of lube . I had a few pf these fail
     before I noticed the problem. I always chuck
     the new retainer up in the lathe and cut a  groove into it. No issues
     for multiple years. Without the groove, the retainer
     has a tendency to gall onto the guide tube on the trans and cause
     exactly the issue that you describe. .
     Ron McCall
     On February 24, 2020 at 12:16 AM Mike & Elizabeth Thomas <
     [2]mbefthomas2 at gmail.com> wrote:
     At the end of the Panteras Northwest Fall Cruise last September, my
     clutch
     was becoming stiffer by the day and at the end, It was all I could do
     to get
     home.
     I pulled the engine and ZF yesterday in prep for a restoration on the
     car
     and when we pulled the two apart to diagnose the stiff clutch, I
   found
     that
     the fingers on the clutch lever arm and the 'ears' on the throw-out
     bearing
     were both extremely worn (see attached photos). Also, while the face
   of
     the
     throw-out does not appear overly worn, the bearing itself is quite
     loose and
     rattily. The lever arm shaft moves freely enough so I suspect my
     problem
     was with the lever arm to throw-out friction.
     I'm likely going to have to separate the bell housing from the ZF and
     send
     out for repairs - I don't want to tackle this one myself. I suspect
   the
     throw-out actuator will need to be replaced. I put a very light lube
   on
     things when I put it together but no more/less than the last two
   times
     I've
     replaced this bearing (with a stock unit previously) and never seen
     this
     kind of wear.
     Stay tuned. I sent these pics to Adam at Pantera Performance and
   we'll
     see
     what he has to say. I was running one of Quella's throw-out bearings
   as
     well. Glad I won't be driving it for a while.
     Mike
     Our email address has changed: Please use [3]mbefthomas2 at gmail.com
     <mailto: [4]mbefthomas2 at gmail.com> for all new messages, thanks!
     At the end of the Panteras Northwest Fall Cruise last September, my
     clutch was becoming stiffer by the day and at the end, It was all I
     could do to get home.
     I pulled the engine and ZF yesterday in prep for a restoration on the
     car and when we pulled the two apart to diagnose the stiff clutch, I
     found that the fingers on the clutch lever arm and the `ears' on the
     throw-out bearing were both extremely worn (see attached photos).
     Also, while the face of the throw-out does not appear overly worn,
   the
     bearing itself is quite loose and rattily. The lever arm shaft moves
     freely enough so I suspect my problem was with the lever arm to
     throw-out friction.
     I'm likely going to have to separate the bell housing from the ZF and
     send out for repairs - I don't want to tackle this one myself. I
     suspect the throw-out actuator will need to be replaced. I put a very
     light lube on things when I put it together but no more/less than the
     last two times I've replaced this bearing (with a stock unit
     previously) and never seen this kind of wear.
     Stay tuned. I sent these pics to Adam at Pantera Performance and
   we'll
     see what he has to say. I was running one of Quella's throw-out
     bearings as well. Glad I won't be driving it for a while.
     Mike
     Our email address has changed: Please use [1]
   [5]mbefthomas2 at gmail.com
     for
     all new messages, thanks!
     References
     1. mailto: [6]mbefthomas2 at gmail.com
     _______________________________________________
     Detomaso Email List is not managed by POCA
     Posted emails must not exceed 1.5 Megabytes
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     To manage your subscription (change email address, unsubscribe, etc.)
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     Members who post to this list grant license to the list to forward
   any
     message posted here to all past, current, or future members of the
     list. They also grant the list owner permission to maintain an
   archive
     or approve the archiving of list messages.
   References
     1. mailto:mbefthomas2 at gmail.com
     2. mailto:mbefthomas2 at gmail.com
     3. mailto:mbefthomas2 at gmail.com
     4. mailto:mbefthomas2 at gmail.com
     5. mailto:mbefthomas2 at gmail.com
     6. mailto:mbefthomas2 at gmail.com
     7. mailto:DeTomaso at server.detomasolist.com
     8. http://server.detomasolist.com/mailman/listinfo/detomaso
   _______________________________________________
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