[DeTomaso] ZF differential housing bolts

jderyke at aol.com jderyke at aol.com
Fri Jun 12 05:13:33 EDT 2015


After I posted, I remembered the agony of working on Japanese motorcycles in the '60s with their cheese-headed phillips screws that always rounded out. Never tried my hand-held impact driver from those days on ZF's half height allens....I wonder? My diffs are all torn down & replaced with good allens. Cheers- J Deryke
 

 

 

-----Original Message-----
From: coreyjprice <coreyjprice at gmail.com>
To: jderyke <jderyke at aol.com>
Cc: detomaso <detomaso at poca.com>
Sent: Thu, Jun 11, 2015 8:22 pm
Subject: Re: [DeTomaso] ZF differential housing bolts


Jack,

I used some vise grips this morning after remembering the last time and
I removed all of them without issue. Your method is spot on.  I replaced all of
the bolts last time with regular socket bolts and will again this time.  I have
no idea why ZF used such crappy bolts. 

Corey

> On Jun 11, 2015, at 3:24
PM, Jack DeRyke via DeTomaso <detomaso at poca.com> wrote:
> 
>   Cory, I used a
supplemental torque-applier when I tore down a couple of
>   ZF diffs. First I
used a brand new 'Unbrako' metric allen driver in a
>   socket wrench, and also
clamped a Vise-Grip pliers to the outside of
>   exposed allen head. Carefully
using both tools, the OEM allens gave up
>   easily on a '72-1/2 and a late
'73. You'll be replacing those bolts
>   anyway- who cares if the heads get
scarred up! THere may be a few
>   allens holding the diff case to the tranny
case that need this
>   treatment, too. Full-height-head metric allens are
readily available.
>   Good luck- J Deryke, who always goes for the simplest
solutions
> 
>   -----Original Message-----
>   From: Bill Lewis
<lotus0005 at hotmail.com>
>   To: PANTERA-Larry <larry at ohiotimecorp.com>;
PANTERA-JohnTaphorn
>   <jtaphorn at kingwoodcable.com>; 'De Tomaso List'
<detomaso at poca.com>
>   Sent: Thu, Jun 11, 2015 10:06 am
>   Subject: Re:
[DeTomaso] ZF differential housing bolts
> Larry, I give that a 10  ----BILL
LewisBILL Lewis
>> From:
> [1]Larry at ohiotimecorp.com
>> To:
[2]jtaphorn at kingwoodcable.com;
> [3]coreyjprice at gmail.com;
>  
[4]detomaso at poca.com
>> Date: Thu, 11 Jun 2015
> 11:30:17 -0400
>> Subject:
Re: [DeTomaso] ZF differential housing bolts
> 
>> 
>> << Drill off the
head>>
>> 
>> It's been a lifelong ambition of
> mine.
>> 
>> 
>> Larry
(still trying) - Cleveland
> -----Original Message-----
>> From: DeTomaso
>
[[5]mailto:detomaso-bounces at poca.com] On Behalf Of John
>   Taphorn
>>
Sent:
> Thursday, June 11, 2015 8:00 AM
>> To: [6]coreyjprice at gmail.com; De
Tomaso
> List
>> Subject: Re: [DeTomaso] ZF differential housing bolts
>>

>> Yes
> Corey, many times
>> 
>> Drill off the head.
>> 
>> JT
>> 
>>
On
> 6/10/2015 10:25 PM, [7]coreyjprice at gmail.com wrote:
>>> I have torn down
a ZF
> before but the one I'm currently working on
>   is being
>> stubborn.
In
> order to remove the differential, you must follow one of
>   two
>
methods:
>>> 
>>> 1. Using a special tool, remove the carrier bearings on
>
the sides
>   of the
>> differential. With the carrier bearings removed,
the
> differential
>   comes out
>> cleanly.
>>> 2. Remove eight bolts on
the
> differential thru the side cover
>   opening,
>> remove the diff side
cover
> and then remove the rest of the
>   differential.
>>> 
>>> Since I
don't
> have the special tool, I have to use method 2. I've
>   done it
>>
before
> with good success. Unfortunately the OEM bolts are short
>  
crappy
> strip-easy socket bolts. I'm not doing well on all but one bolt on
> 
this
> ZF.
>> Anyone done this before that can offer suggestions?
>
Corey
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> References
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>   1. mailto:Larry at ohiotimecorp.com
>   2.
mailto:jtaphorn at kingwoodcable.com
>   3. mailto:coreyjprice at gmail.com
>   4.
mailto:detomaso at poca.com
>   5. mailto:detomaso-bounces at poca.com?
>   6.
mailto:coreyjprice at gmail.com
>   7. mailto:coreyjprice at gmail.com
>   8.
mailto:DeTomaso at poca.com
>   9.
http://poca.com/mailman/listinfo/detomaso_poca.com
>  10.
mailto:DeTomaso at poca.com
>  11.
http://poca.com/mailman/listinfo/detomaso_poca.com
>  12.
mailto:DeTomaso at poca.com
>  13.
http://poca.com/mailman/listinfo/detomaso_poca.com
>  14.
mailto:DeTomaso at poca.com
>  15.
http://poca.com/mailman/listinfo/detomaso_poca.com
>
_______________________________________________
> 
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-------------- next part --------------
   After I posted, I remembered the agony of working on Japanese
   motorcycles in the '60s with their cheese-headed phillips screws that
   always rounded out. Never tried my hand-held impact driver from those
   days on ZF's half height allens....I wonder? My diffs are all torn down
   & replaced with good allens. Cheers- J Deryke

   -----Original Message-----
   From: coreyjprice <coreyjprice at gmail.com>
   To: jderyke <jderyke at aol.com>
   Cc: detomaso <detomaso at poca.com>
   Sent: Thu, Jun 11, 2015 8:22 pm
   Subject: Re: [DeTomaso] ZF differential housing bolts
Jack,

I used some vise grips this morning after remembering the last time and
I removed all of them without issue. Your method is spot on.  I replaced all of
the bolts last time with regular socket bolts and will again this time.  I have
no idea why ZF used such crappy bolts.

Corey

> On Jun 11, 2015, at 3:24
PM, Jack DeRyke via DeTomaso <[1]detomaso at poca.com> wrote:
>
>   Cory, I used a
supplemental torque-applier when I tore down a couple of
>   ZF diffs. First I
used a brand new 'Unbrako' metric allen driver in a
>   socket wrench, and also
clamped a Vise-Grip pliers to the outside of
>   exposed allen head. Carefully
using both tools, the OEM allens gave up
>   easily on a '72-1/2 and a late
'73. You'll be replacing those bolts
>   anyway- who cares if the heads get
scarred up! THere may be a few
>   allens holding the diff case to the tranny
case that need this
>   treatment, too. Full-height-head metric allens are
readily available.
>   Good luck- J Deryke, who always goes for the simplest
solutions
>
>   -----Original Message-----
>   From: Bill Lewis
<[2]lotus0005 at hotmail.com>
>   To: PANTERA-Larry <[3]larry at ohiotimecorp.com>;
PANTERA-JohnTaphorn
>   <[4]jtaphorn at kingwoodcable.com>; 'De Tomaso List'
<[5]detomaso at poca.com>
>   Sent: Thu, Jun 11, 2015 10:06 am
>   Subject: Re:
[DeTomaso] ZF differential housing bolts
> Larry, I give that a 10  ----BILL
LewisBILL Lewis
>> From:
> [1][6]Larry at ohiotimecorp.com
>> To:
[2][7]jtaphorn at kingwoodcable.com;
> [3][8]coreyjprice at gmail.com;
>
[4][9]detomaso at poca.com
>> Date: Thu, 11 Jun 2015
> 11:30:17 -0400
>> Subject:
Re: [DeTomaso] ZF differential housing bolts
>
>>
>> << Drill off the
head>>
>>
>> It's been a lifelong ambition of
> mine.
>>
>>
>> Larry
(still trying) - Cleveland
> -----Original Message-----
>> From: DeTomaso
>
[[5][10]mailto:detomaso-bounces at poca.com] On Behalf Of John
>   Taphorn
>>
Sent:
> Thursday, June 11, 2015 8:00 AM
>> To: [6][11]coreyjprice at gmail.com; De
Tomaso
> List
>> Subject: Re: [DeTomaso] ZF differential housing bolts
>>

>> Yes
> Corey, many times
>>
>> Drill off the head.
>>
>> JT
>>
>>
On
> 6/10/2015 10:25 PM, [7][12]coreyjprice at gmail.com wrote:
>>> I have torn down
a ZF
> before but the one I'm currently working on
>   is being
>> stubborn.
In
> order to remove the differential, you must follow one of
>   two
>
methods:
>>>
>>> 1. Using a special tool, remove the carrier bearings on
>
the sides
>   of the
>> differential. With the carrier bearings removed,
the
> differential
>   comes out
>> cleanly.
>>> 2. Remove eight bolts on
the
> differential thru the side cover
>   opening,
>> remove the diff side
cover
> and then remove the rest of the
>   differential.
>>>
>>> Since I
don't
> have the special tool, I have to use method 2. I've
>   done it
>>
before
> with good success. Unfortunately the OEM bolts are short
>
crappy
> strip-easy socket bolts. I'm not doing well on all but one bolt on
>
this
> ZF.
>> Anyone done this before that can offer suggestions?
>
Corey
>>> _______________________________________________
> Detomaso Forum
Managed by POCA
>>> Posted emails must not exceed 1.5
> Megabytes
>>>
DeTomaso mailing list
>>> [8][13]DeTomaso at poca.com
>
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>>>
>>> To manage
>
your subscription (change email address, unsubscribe,
>   etc.) use
>> the
>
links above.
> _______________________________________________
>>
>>
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> Managed by POCA
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> subscription (change email address, unsubscribe, etc.)
>   use
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> above.
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>   use the
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> manage your
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> References
>
>   1. [21]mailto:Larry at ohiotimecorp.com
>   2.
[22]mailto:jtaphorn at kingwoodcable.com
>   3. [23]mailto:coreyjprice at gmail.com
>   4.
[24]mailto:detomaso at poca.com
>   5. [25]mailto:detomaso-bounces at poca.com?
>   6.
[26]mailto:coreyjprice at gmail.com
>   7. [27]mailto:coreyjprice at gmail.com
>   8.
[28]mailto:DeTomaso at poca.com
>   9.
[29]http://poca.com/mailman/listinfo/detomaso_poca.com
>  10.
[30]mailto:DeTomaso at poca.com
>  11.
[31]http://poca.com/mailman/listinfo/detomaso_poca.com
>  12.
[32]mailto:DeTomaso at poca.com
>  13.
[33]http://poca.com/mailman/listinfo/detomaso_poca.com
>  14.
[34]mailto:DeTomaso at poca.com
>  15.
[35]http://poca.com/mailman/listinfo/detomaso_poca.com
>
_______________________________________________
>
> Detomaso Forum Managed by
POCA
> Posted emails must not exceed 1.5 Megabytes
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>
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References

   1. mailto:detomaso at poca.com
   2. mailto:lotus0005 at hotmail.com
   3. mailto:larry at ohiotimecorp.com
   4. mailto:jtaphorn at kingwoodcable.com
   5. mailto:detomaso at poca.com
   6. mailto:Larry at ohiotimecorp.com
   7. mailto:jtaphorn at kingwoodcable.com
   8. mailto:coreyjprice at gmail.com
   9. mailto:detomaso at poca.com
  10. mailto:detomaso-bounces at poca.com?
  11. mailto:coreyjprice at gmail.com
  12. mailto:coreyjprice at gmail.com
  13. mailto:DeTomaso at poca.com
  14. http://poca.com/mailman/listinfo/detomaso_poca.com
  15. mailto:DeTomaso at poca.com
  16. http://poca.com/mailman/listinfo/detomaso_poca.com
  17. mailto:DeTomaso at poca.com
  18. http://poca.com/mailman/listinfo/detomaso_poca.com
  19. mailto:DeTomaso at poca.com
  20. http://poca.com/mailman/listinfo/detomaso_poca.com
  21. mailto:Larry at ohiotimecorp.com?
  22. mailto:jtaphorn at kingwoodcable.com?
  23. mailto:coreyjprice at gmail.com?
  24. mailto:detomaso at poca.com?
  25. mailto:detomaso-bounces at poca.com?
  26. mailto:coreyjprice at gmail.com?
  27. mailto:coreyjprice at gmail.com?
  28. mailto:DeTomaso at poca.com?
  29. http://poca.com/mailman/listinfo/detomaso_poca.com
  30. mailto:DeTomaso at poca.com?
  31. http://poca.com/mailman/listinfo/detomaso_poca.com
  32. mailto:DeTomaso at poca.com?
  33. http://poca.com/mailman/listinfo/detomaso_poca.com
  34. mailto:DeTomaso at poca.com?
  35. http://poca.com/mailman/listinfo/detomaso_poca.com
  36. mailto:DeTomaso at poca.com
  37. http://poca.com/mailman/listinfo/detomaso_poca.com


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