[DeTomaso] whats old is new again

marshallgsmith marshallgsmith at sbcglobal.net
Sat Dec 5 22:19:22 EST 2015


    
does anyone know the dates of the fun rally next year?


Sent from my Verizon Wireless 4G LTE smartphone

-------- Original message --------
From: Rob Dumoulin <rob at dumoulins.net> 
Date: 12/05/2015  3:49 PM  (GMT-08:00) 
To: Guido deTomaso <guido_detomaso at prodigy.net> 
Cc: detomaso at poca.com 
Subject: Re: [DeTomaso] whats old is new again 

Think of it this way and it is marketing genius.  Most times, when an
engine goes in a plain old non-exotic, it is well past its prime and the
decision to replace the car is easier. Provide a cost-effective reason keep
it and buy more "Original Ford Parts" to keep the rest of the car running.

In 60 years we could be a 21st century Cuba with no American cars after
2016.  Brilliant!
On Dec 5, 2015 4:04 PM, "Guido deTomaso" <guido_detomaso at prodigy.net> wrote:

>    Unsleeved aluminum motorcycle cylinders can be re-plated by third party
>    vendors, though I have no direct experience with that.
>    Be interesting to see if the process described below will eventually
>    compete with ordinary sleeving of an iron block.
>    GD
>      __________________________________________________________________
>
>    From: Larry - Ohio Time <Larry at ohiotimecorp.com>
>    To: detomaso at poca.com
>    Sent: Friday, December 4, 2015 9:01 AM
>    Subject: [DeTomaso] whats old is new again
>      When an engine fails or becomes very worn, it is usually pulled from
>      the vehicle and scrapped. Ford wants to change that by utilizing a
>      high-tech plasma process to remanufacture broken engines. The process
>      reduces carbon emissions by about half when compared to making a new
>      engine to replace the old one, and results in a like-new engine
>    block.
>      .                            [1]When an engine fails or becomes very
>      worn, it is usually pulled from the vehicle and ...
>      .                            [2]When witnessed first-hand, the plasma
>      coating process looks similar to spray painting, but with a bright
>    ...
>      .                            [3]The process for Ford involves taking
>      worn, high-mileage engines and using plasma coatings to refurbish and
>      ...
>      .                            [4]The process being used was originally
>      developed for engine performance enhancement
>      The goal is to extend the performance of a vehicle by lengthening its
>      lifespan, thus reducing its overall environmental footprint. It ties
>    in
>      with other research being done by Ford to include [5]vegetable fibers
>      in plastics and soy fibers in foam and cloth.
>      The process was originally developed for engine performance
>      enhancement, says Juergen Wesemann, manager of Vehicle Technologies
>    and
>      Materials, Ford Research and Advanced Engineering. The Plasma
>      Transferred Wired Arc (PTWA) thermal spray process applies a coat to
>    an
>      engine block which helps bring it back to original condition. This
>      removes the need for additional heavy parts.
>      [6][cid:[1]image005.jpg at 01D12E8B.7CA36570]
>      PTWA works by basically creating "paint" out of metallic materials. A
>      wire feedstock is first fed into a highly-charged cathode. This
>      atomizes the feedstock, which is then sprayed onto a surface with
>      forced gas. The high kinetic energy of the particles means that they
>      flatten on impact with the surface of the target. They then quickly
>      harden. This has the effect of both depositing even amounts of
>    material
>      onto a surface and of "leveling" the surface by naturally filling in
>      pits and gouges.
>      In most PTWA processes, varied materials will be used to build
>      multi-layer coatings. When witnessed first hand, the plasma coating
>      process looks similar to spray painting, but with a bright light
>    where
>      the paint emerges.
>      The plasma coating process itself is not new. It's been a key
>      ingredient for making aluminum engine blocks that can withstand
>      repeated pressure without a cast iron sleeve in the cylinder bores.
>    In
>      the automotive manufacturing process, PTWA has become a common
>    element.
>      High-end vehicles such as the Nissan GT-R and Ford Mustang GT500
>    Shelby
>      utilize plasma coating to improve friction surfaces and reduce
>    weights
>      by adding strength to parts made of lighter-weight materials.
>      [7][cid:[2]image006.jpg at 01D12E8B.7CA36570]
>      For remanufacturing, pioneering use of plasma coating began with
>      Caterpillar and others in the diesel engine realm, using it to
>      refurbish high-mileage or high-use engine blocks that would otherwise
>      be very expensive to replace. PTWA can be used on cast iron,
>    aluminum,
>      or nearly any other metal or alloy.
>      The process for Ford is to take worn, high-mileage engines and use
>      plasma coatings to refurbish and repair the engine block, especially
>      the cylinders, as the first step towards creating a like-new engine
>      that can be used again.
>      Larry - Cleveland
>    References
>      1. [3]http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
>      2. [4]http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
>      3. [5]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
>      4. [6]http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
>      5.
>    [7]http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/
>    13419/
>      6. [8]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
>      7. [9]http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
>    _______________________________________________
>    Detomaso Forum Managed by POCA
>    Posted emails must not exceed 1.5 Megabytes
>    DeTomaso mailing list
>    [10]DeTomaso at poca.com
>    [11]http://poca.com/mailman/listinfo/detomaso_poca.com
>    To manage your subscription (change email address, unsubscribe, etc.)
>    use the links above.
>
> References
>
>    1. mailto:image005.jpg at 01D12E8B.7CA36570
>    2. mailto:image006.jpg at 01D12E8B.7CA36570
>    3. http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
>    4. http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
>    5. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
>    6. http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
>    7.
> http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/13419/
>    8. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
>    9. http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
>   10. mailto:DeTomaso at poca.com
>   11. http://poca.com/mailman/listinfo/detomaso_poca.com
>
> _______________________________________________
>
> Detomaso Forum Managed by POCA
> Posted emails must not exceed 1.5 Megabytes
> DeTomaso mailing list
> DeTomaso at poca.com
> http://poca.com/mailman/listinfo/detomaso_poca.com
>
> To manage your subscription (change email address, unsubscribe, etc.) use
> the links above.
>
>

   Think of it this way and it is marketing genius.A  Most times, when an
   engine goes in a plain old non-exotic, it is well past its prime and
   the decision to replace the car is easier. Provide a cost-effective
   reason keep it and buy more "Original Ford Parts" to keep the rest of
   the car running.

   In 60 years we could be a 21st century Cuba with no American cars after
   2016.A  Brilliant!

   On Dec 5, 2015 4:04 PM, "Guido deTomaso"
   <[1]guido_detomaso at prodigy.net> wrote:

     A  A Unsleeved aluminum motorcycle cylinders can be re-plated by
     third party
     A  A vendors, though I have no direct experience with that.
     A  A Be interesting to see if the process described below will
     eventually
     A  A compete with ordinary sleeving of an iron block.
     A  A GD
     A  A
     A __________________________________________________________________
     A  A From: Larry - Ohio Time <[2]Larry at ohiotimecorp.com>
     A  A To: [3]detomaso at poca.com
     A  A Sent: Friday, December 4, 2015 9:01 AM
     A  A Subject: [DeTomaso] whats old is new again
     A  A  A When an engine fails or becomes very worn, it is usually
     pulled from
     A  A  A the vehicle and scrapped. Ford wants to change that by
     utilizing a
     A  A  A high-tech plasma process to remanufacture broken engines.
     The process
     A  A  A reduces carbon emissions by about half when compared to
     making a new
     A  A  A engine to replace the old one, and results in a like-new
     engine
     A  A block.
     A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [1]When an engine
     fails or becomes very
     A  A  A worn, it is usually pulled from the vehicle and ...
     A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [2]When witnessed
     first-hand, the plasma
     A  A  A coating process looks similar to spray painting, but with a
     bright
     A  A ...
     A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [3]The process
     for Ford involves taking
     A  A  A worn, high-mileage engines and using plasma coatings to
     refurbish and
     A  A  A ...
     A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [4]The process
     being used was originally
     A  A  A developed for engine performance enhancement
     A  A  A The goal is to extend the performance of a vehicle by
     lengthening its
     A  A  A lifespan, thus reducing its overall environmental footprint.
     It ties
     A  A in
     A  A  A with other research being done by Ford to include
     [5]vegetable fibers
     A  A  A in plastics and soy fibers in foam and cloth.
     A  A  A The process was originally developed for engine performance
     A  A  A enhancement, says Juergen Wesemann, manager of Vehicle
     Technologies
     A  A and
     A  A  A Materials, Ford Research and Advanced Engineering. The
     Plasma
     A  A  A Transferred Wired Arc (PTWA) thermal spray process applies a
     coat to
     A  A an
     A  A  A engine block which helps bring it back to original
     condition. This
     A  A  A removes the need for additional heavy parts.
     A  A  A [6][cid:[1]image005.jpg at 01D12E8B.7CA36570]
     A  A  A PTWA works by basically creating "paint" out of metallic
     materials. A
     A  A  A wire feedstock is first fed into a highly-charged cathode.
     This
     A  A  A atomizes the feedstock, which is then sprayed onto a surface
     with
     A  A  A forced gas. The high kinetic energy of the particles means
     that they
     A  A  A flatten on impact with the surface of the target. They then
     quickly
     A  A  A harden. This has the effect of both depositing even amounts
     of
     A  A material
     A  A  A onto a surface and of "leveling" the surface by naturally
     filling in
     A  A  A pits and gouges.
     A  A  A In most PTWA processes, varied materials will be used to
     build
     A  A  A multi-layer coatings. When witnessed first hand, the plasma
     coating
     A  A  A process looks similar to spray painting, but with a bright
     light
     A  A where
     A  A  A the paint emerges.
     A  A  A The plasma coating process itself is not new. It's been a
     key
     A  A  A ingredient for making aluminum engine blocks that can
     withstand
     A  A  A repeated pressure without a cast iron sleeve in the cylinder
     bores.
     A  A In
     A  A  A the automotive manufacturing process, PTWA has become a
     common
     A  A element.
     A  A  A High-end vehicles such as the Nissan GT-R and Ford Mustang
     GT500
     A  A Shelby
     A  A  A utilize plasma coating to improve friction surfaces and
     reduce
     A  A weights
     A  A  A by adding strength to parts made of lighter-weight
     materials.
     A  A  A [7][cid:[2]image006.jpg at 01D12E8B.7CA36570]
     A  A  A For remanufacturing, pioneering use of plasma coating began
     with
     A  A  A Caterpillar and others in the diesel engine realm, using it
     to
     A  A  A refurbish high-mileage or high-use engine blocks that would
     otherwise
     A  A  A be very expensive to replace. PTWA can be used on cast iron,
     A  A aluminum,
     A  A  A or nearly any other metal or alloy.
     A  A  A The process for Ford is to take worn, high-mileage engines
     and use
     A  A  A plasma coatings to refurbish and repair the engine block,
     especially
     A  A  A the cylinders, as the first step towards creating a like-new
     engine
     A  A  A that can be used again.
     A  A  A Larry - Cleveland
     A  A References
     A  A  A 1.
     [3][4]http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
     A  A  A 2.
     [4][5]http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
     A  A  A 3.
     [5][6]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
     A  A  A 4.
     [6][7]http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
     A  A  A 5.
     A
     A [7][8]http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-
     plastic/
     A  A 13419/
     A  A  A 6.
     [8][9]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
     A  A  A 7.
     [9][10]http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
     A  A _______________________________________________
     A  A Detomaso Forum Managed by POCA
     A  A Posted emails must not exceed 1.5 Megabytes
     A  A DeTomaso mailing list
     A  A [10][11]DeTomaso at poca.com
     A  A [11][12]http://poca.com/mailman/listinfo/detomaso_poca.com
     A  A To manage your subscription (change email address, unsubscribe,
     etc.)
     A  A use the links above.
     References
     A  A 1. mailto:[13]image005.jpg at 01D12E8B.7CA36570
     A  A 2. mailto:[14]image006.jpg at 01D12E8B.7CA36570
     A  A 3.
     [15]http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
     A  A 4.
     [16]http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
     A  A 5.
     [17]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
     A  A 6.
     [18]http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
     A  A 7.
     [19]http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plas
     tic/13419/
     A  A 8.
     [20]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
     A  A 9.
     [21]http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
     A  10. mailto:[22]DeTomaso at poca.com
     A  11. [23]http://poca.com/mailman/listinfo/detomaso_poca.com
     _______________________________________________
     Detomaso Forum Managed by POCA
     Posted emails must not exceed 1.5 Megabytes
     DeTomaso mailing list
     [24]DeTomaso at poca.com
     [25]http://poca.com/mailman/listinfo/detomaso_poca.com
     To manage your subscription (change email address, unsubscribe,
     etc.) use the links above.

References

   1. mailto:guido_detomaso at prodigy.net
   2. mailto:Larry at ohiotimecorp.com
   3. mailto:detomaso at poca.com
   4. http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
   5. http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
   6. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
   7. http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
   8. http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/
   9. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
  10. http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
  11. mailto:DeTomaso at poca.com
  12. http://poca.com/mailman/listinfo/detomaso_poca.com
  13. mailto:image005.jpg at 01D12E8B.7CA36570
  14. mailto:image006.jpg at 01D12E8B.7CA36570
  15. http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
  16. http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
  17. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
  18. http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
  19. http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/13419/
  20. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
  21. http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
  22. mailto:DeTomaso at poca.com
  23. http://poca.com/mailman/listinfo/detomaso_poca.com
  24. mailto:DeTomaso at poca.com
  25. http://poca.com/mailman/listinfo/detomaso_poca.com

_______________________________________________

Detomaso Forum Managed by POCA
Posted emails must not exceed 1.5 Megabytes
DeTomaso mailing list
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To manage your subscription (change email address, unsubscribe, etc.) use the links above.
-------------- next part --------------
   does anyone know the dates of the fun rally next year?

   Sent from my Verizon Wireless 4G LTE smartphone

   -------- Original message --------
   From: Rob Dumoulin <rob at dumoulins.net>
   Date: 12/05/2015 3:49 PM (GMT-08:00)
   To: Guido deTomaso <guido_detomaso at prodigy.net>
   Cc: detomaso at poca.com
   Subject: Re: [DeTomaso] whats old is new again
   Think of it this way and it is marketing genius.  Most times, when an
   engine goes in a plain old non-exotic, it is well past its prime and
   the
   decision to replace the car is easier. Provide a cost-effective reason
   keep
   it and buy more "Original Ford Parts" to keep the rest of the car
   running.
   In 60 years we could be a 21st century Cuba with no American cars after
   2016.  Brilliant!
   On Dec 5, 2015 4:04 PM, "Guido deTomaso" <guido_detomaso at prodigy.net>
   wrote:
   >    Unsleeved aluminum motorcycle cylinders can be re-plated by third
   party
   >    vendors, though I have no direct experience with that.
   >    Be interesting to see if the process described below will
   eventually
   >    compete with ordinary sleeving of an iron block.
   >    GD
   >
   __________________________________________________________________
   >
   >    From: Larry - Ohio Time <Larry at ohiotimecorp.com>
   >    To: detomaso at poca.com
   >    Sent: Friday, December 4, 2015 9:01 AM
   >    Subject: [DeTomaso] whats old is new again
   >      When an engine fails or becomes very worn, it is usually pulled
   from
   >      the vehicle and scrapped. Ford wants to change that by utilizing
   a
   >      high-tech plasma process to remanufacture broken engines. The
   process
   >      reduces carbon emissions by about half when compared to making a
   new
   >      engine to replace the old one, and results in a like-new engine
   >    block.
   >      .                            [1]When an engine fails or becomes
   very
   >      worn, it is usually pulled from the vehicle and ...
   >      .                            [2]When witnessed first-hand, the
   plasma
   >      coating process looks similar to spray painting, but with a
   bright
   >    ...
   >      .                            [3]The process for Ford involves
   taking
   >      worn, high-mileage engines and using plasma coatings to
   refurbish and
   >      ...
   >      .                            [4]The process being used was
   originally
   >      developed for engine performance enhancement
   >      The goal is to extend the performance of a vehicle by
   lengthening its
   >      lifespan, thus reducing its overall environmental footprint. It
   ties
   >    in
   >      with other research being done by Ford to include [5]vegetable
   fibers
   >      in plastics and soy fibers in foam and cloth.
   >      The process was originally developed for engine performance
   >      enhancement, says Juergen Wesemann, manager of Vehicle
   Technologies
   >    and
   >      Materials, Ford Research and Advanced Engineering. The Plasma
   >      Transferred Wired Arc (PTWA) thermal spray process applies a
   coat to
   >    an
   >      engine block which helps bring it back to original condition.
   This
   >      removes the need for additional heavy parts.
   >      [6][cid:[1]image005.jpg at 01D12E8B.7CA36570]
   >      PTWA works by basically creating "paint" out of metallic
   materials. A
   >      wire feedstock is first fed into a highly-charged cathode. This
   >      atomizes the feedstock, which is then sprayed onto a surface
   with
   >      forced gas. The high kinetic energy of the particles means that
   they
   >      flatten on impact with the surface of the target. They then
   quickly
   >      harden. This has the effect of both depositing even amounts of
   >    material
   >      onto a surface and of "leveling" the surface by naturally
   filling in
   >      pits and gouges.
   >      In most PTWA processes, varied materials will be used to build
   >      multi-layer coatings. When witnessed first hand, the plasma
   coating
   >      process looks similar to spray painting, but with a bright light
   >    where
   >      the paint emerges.
   >      The plasma coating process itself is not new. It's been a key
   >      ingredient for making aluminum engine blocks that can withstand
   >      repeated pressure without a cast iron sleeve in the cylinder
   bores.
   >    In
   >      the automotive manufacturing process, PTWA has become a common
   >    element.
   >      High-end vehicles such as the Nissan GT-R and Ford Mustang GT500
   >    Shelby
   >      utilize plasma coating to improve friction surfaces and reduce
   >    weights
   >      by adding strength to parts made of lighter-weight materials.
   >      [7][cid:[2]image006.jpg at 01D12E8B.7CA36570]
   >      For remanufacturing, pioneering use of plasma coating began with
   >      Caterpillar and others in the diesel engine realm, using it to
   >      refurbish high-mileage or high-use engine blocks that would
   otherwise
   >      be very expensive to replace. PTWA can be used on cast iron,
   >    aluminum,
   >      or nearly any other metal or alloy.
   >      The process for Ford is to take worn, high-mileage engines and
   use
   >      plasma coatings to refurbish and repair the engine block,
   especially
   >      the cylinders, as the first step towards creating a like-new
   engine
   >      that can be used again.
   >      Larry - Cleveland
   >    References
   >      1. [3]http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
   >      2. [4]http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
   >      3. [5]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
   >      4. [6]http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
   >      5.
   >
   [7]http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/
   >    13419/
   >      6. [8]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
   >      7. [9]http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
   >    _______________________________________________
   >    Detomaso Forum Managed by POCA
   >    Posted emails must not exceed 1.5 Megabytes
   >    DeTomaso mailing list
   >    [10]DeTomaso at poca.com
   >    [11]http://poca.com/mailman/listinfo/detomaso_poca.com
   >    To manage your subscription (change email address, unsubscribe,
   etc.)
   >    use the links above.
   >
   > References
   >
   >    1. mailto:image005.jpg at 01D12E8B.7CA36570
   >    2. mailto:image006.jpg at 01D12E8B.7CA36570
   >    3. http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
   >    4. http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
   >    5. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
   >    6. http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
   >    7.
   >
   http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/134
   19/
   >    8. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
   >    9. http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
   >   10. mailto:DeTomaso at poca.com
   >   11. http://poca.com/mailman/listinfo/detomaso_poca.com
   >
   > _______________________________________________
   >
   > Detomaso Forum Managed by POCA
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      Think of it this way and it is marketing genius.A  Most times, when
   an
      engine goes in a plain old non-exotic, it is well past its prime and
      the decision to replace the car is easier. Provide a cost-effective
      reason keep it and buy more "Original Ford Parts" to keep the rest
   of
      the car running.
      In 60 years we could be a 21st century Cuba with no American cars
   after
      2016.A  Brilliant!
      On Dec 5, 2015 4:04 PM, "Guido deTomaso"
      <[1]guido_detomaso at prodigy.net> wrote:
        A  A Unsleeved aluminum motorcycle cylinders can be re-plated by
        third party
        A  A vendors, though I have no direct experience with that.
        A  A Be interesting to see if the process described below will
        eventually
        A  A compete with ordinary sleeving of an iron block.
        A  A GD
        A  A
        A
   __________________________________________________________________
        A  A From: Larry - Ohio Time <[2]Larry at ohiotimecorp.com>
        A  A To: [3]detomaso at poca.com
        A  A Sent: Friday, December 4, 2015 9:01 AM
        A  A Subject: [DeTomaso] whats old is new again
        A  A  A When an engine fails or becomes very worn, it is usually
        pulled from
        A  A  A the vehicle and scrapped. Ford wants to change that by
        utilizing a
        A  A  A high-tech plasma process to remanufacture broken engines.
        The process
        A  A  A reduces carbon emissions by about half when compared to
        making a new
        A  A  A engine to replace the old one, and results in a like-new
        engine
        A  A block.
        A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [1]When an
   engine
        fails or becomes very
        A  A  A worn, it is usually pulled from the vehicle and ...
        A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [2]When
   witnessed
        first-hand, the plasma
        A  A  A coating process looks similar to spray painting, but with
   a
        bright
        A  A ...
        A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [3]The process
        for Ford involves taking
        A  A  A worn, high-mileage engines and using plasma coatings to
        refurbish and
        A  A  A ...
        A  A  A .A  A  A  A  A  A  A  A  A  A  A  A  A  A  [4]The process
        being used was originally
        A  A  A developed for engine performance enhancement
        A  A  A The goal is to extend the performance of a vehicle by
        lengthening its
        A  A  A lifespan, thus reducing its overall environmental
   footprint.
        It ties
        A  A in
        A  A  A with other research being done by Ford to include
        [5]vegetable fibers
        A  A  A in plastics and soy fibers in foam and cloth.
        A  A  A The process was originally developed for engine
   performance
        A  A  A enhancement, says Juergen Wesemann, manager of Vehicle
        Technologies
        A  A and
        A  A  A Materials, Ford Research and Advanced Engineering. The
        Plasma
        A  A  A Transferred Wired Arc (PTWA) thermal spray process applies
   a
        coat to
        A  A an
        A  A  A engine block which helps bring it back to original
        condition. This
        A  A  A removes the need for additional heavy parts.
        A  A  A [6][cid:[1]image005.jpg at 01D12E8B.7CA36570]
        A  A  A PTWA works by basically creating "paint" out of metallic
        materials. A
        A  A  A wire feedstock is first fed into a highly-charged cathode.
        This
        A  A  A atomizes the feedstock, which is then sprayed onto a
   surface
        with
        A  A  A forced gas. The high kinetic energy of the particles means
        that they
        A  A  A flatten on impact with the surface of the target. They
   then
        quickly
        A  A  A harden. This has the effect of both depositing even
   amounts
        of
        A  A material
        A  A  A onto a surface and of "leveling" the surface by naturally
        filling in
        A  A  A pits and gouges.
        A  A  A In most PTWA processes, varied materials will be used to
        build
        A  A  A multi-layer coatings. When witnessed first hand, the
   plasma
        coating
        A  A  A process looks similar to spray painting, but with a bright
        light
        A  A where
        A  A  A the paint emerges.
        A  A  A The plasma coating process itself is not new. It's been a
        key
        A  A  A ingredient for making aluminum engine blocks that can
        withstand
        A  A  A repeated pressure without a cast iron sleeve in the
   cylinder
        bores.
        A  A In
        A  A  A the automotive manufacturing process, PTWA has become a
        common
        A  A element.
        A  A  A High-end vehicles such as the Nissan GT-R and Ford Mustang
        GT500
        A  A Shelby
        A  A  A utilize plasma coating to improve friction surfaces and
        reduce
        A  A weights
        A  A  A by adding strength to parts made of lighter-weight
        materials.
        A  A  A [7][cid:[2]image006.jpg at 01D12E8B.7CA36570]
        A  A  A For remanufacturing, pioneering use of plasma coating
   began
        with
        A  A  A Caterpillar and others in the diesel engine realm, using
   it
        to
        A  A  A refurbish high-mileage or high-use engine blocks that
   would
        otherwise
        A  A  A be very expensive to replace. PTWA can be used on cast
   iron,
        A  A aluminum,
        A  A  A or nearly any other metal or alloy.
        A  A  A The process for Ford is to take worn, high-mileage engines
        and use
        A  A  A plasma coatings to refurbish and repair the engine block,
        especially
        A  A  A the cylinders, as the first step towards creating a
   like-new
        engine
        A  A  A that can be used again.
        A  A  A Larry - Cleveland
        A  A References
        A  A  A 1.
        [3][4]http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
        A  A  A 2.
        [4][5]http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
        A  A  A 3.
        [5][6]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
        A  A  A 4.
        [6][7]http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
        A  A  A 5.
        A
        A
   [7][8]http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-
        plastic/
        A  A 13419/
        A  A  A 6.
        [8][9]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
        A  A  A 7.
        [9][10]http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
        A  A _______________________________________________
        A  A Detomaso Forum Managed by POCA
        A  A Posted emails must not exceed 1.5 Megabytes
        A  A DeTomaso mailing list
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        A  A [11][12]http://poca.com/mailman/listinfo/detomaso_poca.com
        A  A To manage your subscription (change email address,
   unsubscribe,
        etc.)
        A  A use the links above.
        References
        A  A 1. mailto:[13]image005.jpg at 01D12E8B.7CA36570
        A  A 2. mailto:[14]image006.jpg at 01D12E8B.7CA36570
        A  A 3.
        [15]http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
        A  A 4.
        [16]http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
        A  A 5.
        [17]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
        A  A 6.
        [18]http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
        A  A 7.

   [19]http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plas
        tic/13419/
        A  A 8.
        [20]http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
        A  A 9.
        [21]http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
        A  10. mailto:[22]DeTomaso at poca.com
        A  11. [23]http://poca.com/mailman/listinfo/detomaso_poca.com
        _______________________________________________
        Detomaso Forum Managed by POCA
        Posted emails must not exceed 1.5 Megabytes
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        [25]http://poca.com/mailman/listinfo/detomaso_poca.com
        To manage your subscription (change email address, unsubscribe,
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   References
      1. mailto:guido_detomaso at prodigy.net
      2. mailto:Larry at ohiotimecorp.com
      3. mailto:detomaso at poca.com
      4. http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
      5. http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
      6. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
      7. http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
      8.
   http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/
      9. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
     10. http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
     11. mailto:DeTomaso at poca.com
     12. http://poca.com/mailman/listinfo/detomaso_poca.com
     13. mailto:image005.jpg at 01D12E8B.7CA36570
     14. mailto:image006.jpg at 01D12E8B.7CA36570
     15. http://www.gizmag.com/ford-plasma-engine/40728/pictures#1
     16. http://www.gizmag.com/ford-plasma-engine/40728/pictures#2
     17. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
     18. http://www.gizmag.com/ford-plasma-engine/40728/pictures#4
     19.
   http://www.gizmag.com/ford-flex-2010-wheat-straw-reinforced-plastic/134
   19/
     20. http://www.gizmag.com/ford-plasma-engine/40728/pictures#3
     21. http://www.gizmag.com/ford-plasma-engine/40728/pictures#5
     22. mailto:DeTomaso at poca.com
     23. http://poca.com/mailman/listinfo/detomaso_poca.com
     24. mailto:DeTomaso at poca.com
     25. http://poca.com/mailman/listinfo/detomaso_poca.com
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